Adhesive tape plays a very vital role in sealing cartons, bundling items, or packaging products for shipping. But when you are willing to purchase any tape, you will find various options. Among them, one type of tape that stands out for its speed, strength, and reliability – especially in industrial and e-commerce packaging – is Hot Melt Tape.
In this blog, we will share everything that you need to know about hot melt tapes. With this guidance, you can easily select the right tape for your specific needs. The other plus point is we’ll show you where to get budget-friendly high-performance hot melt tapes – right here at Bagla Group.
What is Hot Melt Tape?
Hot Melt Tape is a type of pressure-sensitive tape. This tape uses hot melt (thermoplastic) adhesive. This adhesive is applied to the tape during manufacturing while it is in a melted (hot) state. Later, it quickly solidifies at room temperature to form a strong bond.
For the manufacturing of these tapes it typically uses BOPP films (Biaxially Oriented Polypropylene) as backing material. These films give them tensile strength and durability. The adhesive coating ensures they stick fast and stay sealed, especially in high-speed packaging environments.
Why Is It Called “Hot Melt”?
The name comes from the adhesive formulation process. Unlike water-based or acrylic adhesives, hot melt adhesive is applied in a molten state and cooled rapidly. Once applied to the tape backing, it becomes tacky and pressure-sensitive, forming an immediate bond with surfaces.
This unique method makes hot melt tapes fast-acting, heat-resistant, and ideal for machine-based applications.
Key Features of Hot Melt Tape
- Instant Bonding Strength
Hot melt adhesive grabs onto surfaces almost instantly, making it ideal for fast-paced packaging lines. - Superior Tackiness
Its aggressive adhesion ensures your boxes and packages stay sealed—even under stress or movement. - High Shear Strength
This means the tape can resist splitting or slipping when exposed to pressure, making it perfect for heavy-duty packaging. - Consistent Performance
Hot melt tapes perform reliably in room-temperature environments, ensuring consistent packaging results. - Clean Unwind and Easy Use
These tapes are designed to run smoothly on automated carton sealing machines, with minimal noise or resistance.
Where is Hot Melt Tape Used?
Hot melt tapes are found almost everywhere in manufacturing, retail, e-commerce, and logistics. Some popular use cases include:
- E-commerce packaging
- Food and beverage cartons
- Electronics packaging
- Consumer goods
- Textile bundles
- Logistics and warehousing
If you’ve ever opened a package from a major online retailer, chances are it was sealed with hot melt tape.
Hot Melt vs. Acrylic Tape: What’s the Difference?
Many people compare Hot Melt Tape with Acrylic Tape. Here’s a quick breakdown to help you understand the difference:
| Feature | Hot Melt Tape | Acrylic Tape |
| Adhesive Type | Synthetic rubber (hot melt) | Water-based or solvent acrylic |
| Initial Tack | Very High | Moderate |
| Long-Term Bond | Moderate | High |
| UV Resistance | Lower | Higher |
| Cold Temperature Tolerance | Low to Moderate | High |
| Best For | Fast sealing, heavy cartons | Long storage, cold environments |
So if you’re looking for something to withstand UV or very cold storage, acrylic might be better. But for everyday packaging, especially high-speed sealing, hot melt is the champion.
Benefits of Using Hot Melt Tape
Let’s look at some of the key advantages of using hot melt tapes in your packaging operations:
1. Time-Saving for High-Speed Packaging
Hot melt tapes bond instantly, which means less downtime on the packaging line.
2. Excellent Adhesion on Recycled Cartons
Many recycled or low-quality cartons have rough or porous surfaces. Hot melt adhesives grip better than most alternatives.
3. Reduced Tape Usage
Since the bond is strong, you can use less tape per carton, leading to cost efficiency.
4. Cleaner Operation
Hot melt tapes generally produce less adhesive residue and are less prone to “gumming up” your equipment.
5. Better Seal Integrity
In transit, your packages go through a lot. Hot melt tapes ensure tamper-resistant sealing and minimal failures.
Things to Consider Before Choosing Hot Melt Tape
Not all hot melt tapes are the same. Here’s what to keep in mind while choosing one:
- Carton weight – Heavier cartons need thicker film and higher adhesive coat weight.
- Machine or manual application – Some tapes are optimized for high-speed machine application; others for handheld use.
- Storage conditions – Hot melt works best in moderate temperatures. For extreme cold or high UV exposure, consider specialty tapes.
- Tape dimensions – Length and width should suit your packaging equipment and needs.
Why Buy Hot Melt Tape from Bagla Group?
At Bagla Group, we have been India’s leading manufacturer and exporter of adhesive packaging tapes since 1988, supplying to over 60 countries.
Our EzeeRoll series of Hot Melt Machine Tapes is specifically engineered to run flawlessly on high-speed taping machines. Whether you’re in e-commerce, FMCG, logistics, or exports, we’ve got a reliable and budget-friendly solution for you.
Here’s why businesses choose Bagla Group:
- Consistent Quality Control
- Aggressive Adhesive Formulations
- Zero Delamination Issues
- Noise-Free Unwind for Operator Comfort
- Affordable Bulk Pricing
- Custom Print Options Available
- Eco-Friendly Solutions on Request
Looking for reliable hot melt tapes that won’t break the bank? Reach out to us at Bagla Group today for samples and price lists.
Conclusion – About Hot Melt Tape
Hot Melt tape is a strong, fast, and reliable packaging solution. It is a versatile option for sealing hundreds of boxes per hour or packing sensitive products for shipping. This tape gives you the performance and peace of mind you need. When you want to buy it, you must understand that Bagla Group offers high-speed performance at budget pricing.
Can Hot Melt Tape Be Used For Cold Storage Packaging?
For the cold storage packaging, acrylic or specialty rubber tapes are better. Hot melt tape adhesive performs best in room-temperature settings.
Is Hot Melt Tape Eco-Friendly?
Standard hot melt tapes are not biodegradable, but can be made more sustainable using solvent-free adhesives and recyclable BOPP films.
Can I Use Hot Melt Tape Manually?
Yes. While machine application is more efficient, manual hot melt tapes are available for handheld dispensers.
What’s The Shelf Life Of Hot Melt Tape?
Usually up to 12–18 months if stored in a cool, dry place. Always check with your supplier for specific storage instructions.
How Much Does Hot Melt Tape Cost?
Prices depend on roll length, width, adhesive type, and order volume. But at Bagla Group, we offer some of the most competitive prices in the market – without compromising on quality.
